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Special lubricants for the cement industry

device

Lubricated parts

Lubrication requirements

Lubricant

performance

benefit


Rotary kiln open gear

-Low speed and heavy load
-High gear roughness
-Prone to pitting corrosion
-Broken teeth when severe wear and abrasions

Kluber A-B-C stage lubrication method

Grease lubrication method:

Klüberplex AG 11-462
GRAFL OSCON B-SG 00
GRAFLOSCON C-S…series

Oil lubrication method:
Klüberfluid B-F 2 ULTRA
Klüberfluid C-F…series

Run-in grease:
-Eliminate the premature damage such as fine cracks and mild scratches caused by concentrated loads to prevent the damage from worsening
-Speed up the running-in speed of gears

Operating grease:
-With load-bearing capacity, good wear resistance and adhesion
-Economic and environmental protection


-Reduce the gear tooth surface temperature and pinion support bearing vibration value during operation
-Ensure the safe operation of the equipment and increase the start-up rate
-Extend equipment maintenance cycle and reduce maintenance cost
-Extend gear life


Rotary Kiln Wheel

-High temperature and heavy load
-Not easy to lubricate

WOL FRACOAT C FLUID
(Need to use Kluber special wheel lubrication tool
Klübermatic KD)

-Excellent fluidity
-Permeability
-High temperature performance
-Has good adsorption performance and anti-drip ability

-Reduce downtime
-Prevent sticking or slippage of the contact surface between the wheel belt and the backing plate
-Prevent abnormal friction between the backing plate and the wheel belt, causing jitter when the kiln body rotates
-Prevent the breakage and shedding of refractory bricks in the kiln


Roller and thrust roller bearings

-Low speed
-Overload

Klüber heavy-duty long-acting grease
Klüberlub BE 41-1501/1002

Kluber high temperature anti-wear synthetic oil
Klübersynth GH 6-680, 1000

-Anti-extreme pressure
-wear resistant

-Good pumping performance
-High viscosity base oil (ISO VG1500)
-Strong bearing capacity
-long lasting


Rotary kiln roller and belt surface

-High temperature
-Overload
-Sliding and rolling friction
-Humid environment

CATENGRA SG 2

-Waterproof
-High temperature resistance



Cement production equipment not only has a huge investment, but also has more stringent lubrication conditions. It is difficult to repair and maintain, and the repair cost after damage is high. This requires that the lubricant not only has good wear reduction and strong bearing capacity, but also requires high reliability, high temperature resistance and longer service life. In addition, due to the high degree of automation of the cement production line, the operating rate of the equipment has a great impact on the production efficiency and profit of the enterprise. Therefore, cement companies hope to have a more reliable lubrication optimization system to ensure that the equipment is well lubricated, reduce maintenance time and costs, increase the operating rate, and thus improve the efficiency of the enterprise.


Based on the concept of joint development with cement companies, Kluber Lubricants has established a long-term and stable cooperative relationship with many domestic and foreign cement groups and equipment manufacturers. Technology, research and development of special lubricants suitable for the working conditions of cement equipment, to provide overall lubrication solutions for cement customers, thereby improving equipment operation efficiency, reducing maintenance time, saving energy and reducing consumption, and helping customers reduce comprehensive costs.
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